The problem was that the bottom part of this top sash had suffered so much wear and rot, that it was still kind of flexible. Over time, the thing would literally slide out of the nails holding it in. It didn't help that the thing was still kind of bowed. To compensate at the time I added a little glazing to make up the difference. Obviously this didn't work very well.
It all started innocently enough -- I wanted to put up something over the large middle window in the trio to help diffuse the intense sunlight that streams through in summer. Stained glass perhaps? Of course to do that, we'd need to pull out the glass since it wasn't seated very well. The silicone that was smeared all over the inside and outside of the framing needed to be cleaned out and sanded down before it was reinstalled flush with a new bed of silicone. And since I'm doing that why not just fix this window that never really got fixed before it deteriorates even more? And while I'm at it why not just give the whole deal a fresh coat of paint?
You can see here the glass is cracked. This was after a failed attempt at drilling in some screws into the bottom of the mullions to hold them flush. The glass was a little fragile and we had a casualty. That's ok though. I'd rather have the integrity of the wooden sash than a small pane of wavy glass.
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